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Advanced Machining

Metal Forming

Advanced Machining

Specialized machining techniques for complex, high-precision components beyond conventional capabilities.

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Advanced Machining
Advanced Machining

Why Choose

Why Advanced Machining?

Advanced Machining pushes the boundaries of what's possible with specialized techniques for micro features, hard materials, and complex geometries that conventional methods cannot achieve.

For medical implants, aerospace components, and high-tech electronics, Advanced Machining delivers the precision and capability required for the most challenging applications.

Advanced Machining Capabilities

Specialized techniques for complex, high-precision components.

Micro Machining

  • Features down to 0.1 mm
  • Micro drilling & milling
  • High magnification inspection

Hard Material Machining

  • Up to 65 HRC steels
  • Tungsten carbide
  • Ceramic materials

Complex Geometries

  • Undercuts & internal features
  • Thin wall machining
  • Deep cavity milling

Hybrid Processes

  • Mill-turn combinations
  • Grinding + milling
  • EDM + conventional
Operations

What We Offer

Operations We Perform

Micro Precision Machining

Ultra-fine features and micro-components for medical, electronics, and optical industries.

Hard Milling Solutions

Direct machining of hardened steels eliminating heat treatment distortion and grinding.

Complex Part Manufacturing

Multi-setup, multi-process parts requiring advanced fixturing and process planning.

Advanced Machining

Advanced Machining SpecificationsCNC Machining

Specialized machining techniques

Machine Capacity

  • Sub-micron positioning
  • High-speed spindles 40,000+ RPM
  • Thermal compensation
  • Vibration damping
  • Clean room compatible

Quality & Finish

  • ±0.005 mm or better
  • Ra 0.2 µm achievable
  • Micro-feature inspection
  • Statistical process control

Quality & Inspection

Every component undergoes carefully controlled inspection steps to ensure conformance.

Optical Measurement

Optical Measurement

  • Vision systems
  • Micro-feature verification
CMM with Micro Probes

CMM with Micro Probes

  • Sub-micron probing
  • Scan data collection
CT Scanning

CT Scanning

  • Internal feature inspection
  • Non-destructive testing

Materials We Machine

Our team selects the right tools, speeds, and feeds for each material.

Metals

Hardened Tool SteelTitanium AlloysTungstenMolybdenumKovar

Super Alloys

Inconel 718Hastelloy XWaspaloyRene 41

Other Materials

CarbideCeramicsCermetsMMC Composites

Industries We Serve

We support a wide range of industries requiring high-precision parts.

Medical

Aerospace

Defense

Electronics

Optics

Semiconductor

Research

Instrumentation

Typical Components

If you can draw it, we can machine it.

Micro MoldsMedical ImplantsOptical MountsSemiconductor PartsPrecision DiesInstrument ComponentsMiniature GearsMicro Connectors

Our Workflow

Your project is handled with engineering excellence from start to finish.

01

Engineering Review

Feasibility & process planning

02

Fixturing Design

Custom workholding solutions

03

Tool Selection

Specialized micro/hard tooling

04

Process Simulation

Virtual machining verification

05

Precision Machining

Controlled environment processing

06

In-Process Metrology

Real-time measurement

07

Final Verification

Complete quality documentation

08

Clean Packaging

Contamination-free delivery

Why Choose Us?

Precision-Driven

Extremely tight tolerances maintained.

Scalable Production

Prototype to mass production.

Advanced Machinery

State-of-the-art CNC equipment.

Fast Lead Times

Efficient workflow delivery.

Quality Assurance

Documented inspection process.

Frequently Asked Questions Icon FAQ's

Frequently Asked Questions

Kisentra provides comprehensive engineering and manufacturing solutions across the entire product lifecycle. Our core service offerings include:

  • New Product Introduction (NPI) - From concept to production
  • Industrial Engineering Solutions - Custom machinery and automation
  • Engineering Consulting - Process optimization and cost reduction
  • Manufacturing Services - Contract manufacturing and aftermarket support
  • Automation & Technology - Industry 4.0 and smart manufacturing
  • Supply Chain & Quality - Vendor development and quality management

We have extensive experience serving diverse industries with specialized solutions tailored to their unique requirements. Our industry expertise spans:

  • Aerospace & Defense - Precision components and assemblies
  • Automotive & EV Components - Next-generation mobility solutions
  • Oil & Gas, Energy & Utilities - Heavy-duty industrial equipment
  • Medical Devices & Healthcare - Regulated manufacturing environments
  • Robotics & Industrial Automation - Advanced automation systems
  • Agriculture, Marine, Consumer Electronics - And many more sectors

Our NPI services cover the entire product development journey from initial concept through to mass production. We provide end-to-end support including:

  • Proof of concept development and validation
  • 3D CAD modeling and design optimization
  • Rapid prototyping with iterative testing
  • DFM/DFA analysis for manufacturability
  • Reverse engineering for legacy products
  • Seamless transition from prototyping to production

We design and build custom industrial engineering solutions that optimize your manufacturing operations and increase productivity. Our capabilities include:

  • Special Purpose Machines (SPM) tailored to your specific needs
  • Automated assembly workstations for consistent quality
  • Single piece flow assembly lines for reduced lead times
  • Custom jig, fixtures, and tooling for precision manufacturing
  • Material handling systems and conveyor solutions
  • Test stations and quality control systems

Yes, our experienced engineering consultants help optimize your operations, reduce costs, and improve quality. Our consulting services include:

  • Business Process Re-Engineering for operational excellence
  • Value engineering and cost reduction strategies
  • DFM/DFA consulting for design optimization
  • QMS documentation and audit services
  • Supplier assessment and development programs
  • Continuous improvement and lean manufacturing implementation

We offer flexible manufacturing services to meet your production needs, from low-volume prototypes to high-volume production runs. Our manufacturing capabilities include:

  • Contract manufacturing with complete project management
  • Make-to-order manufacturing for custom requirements
  • Scalable production from prototype to mass production
  • Aftermarket support and spare parts manufacturing
  • Quality control with comprehensive testing and inspection
  • Advanced machining, fabrication, and assembly capabilities

Our Automation & Technology solutions leverage cutting-edge Industry 4.0 technologies to transform traditional manufacturing into smart, connected operations. We provide:

  • IoT-enabled automation systems with real-time monitoring
  • Smart manufacturing solutions with data analytics
  • Industrial automation and robotics integration
  • Legacy equipment retrofitting with modern controls
  • Scalable solutions compatible with existing infrastructure
  • Digital transformation consulting and implementation

Quality and compliance are at the core of everything we do. We maintain rigorous quality standards throughout our operations with:

  • ISO-certified quality management systems
  • Comprehensive quality control and inspection protocols
  • Industry-specific certifications and compliance expertise
  • Vendor qualification and quality assurance programs
  • Continuous improvement and corrective action processes
  • Full traceability and documentation for regulated industries

Your Product. Built Right.

We help you move seamlessly from concept to full-scale production with precision.
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