Tube Bending And Forming

Metal Forming

Tube Bending And Forming

Precision tube bending and forming services for complex geometries in various materials and sizes.

Tube Bending And Forming
Tube Bending And Forming

Why Choose

Why Tube Bending And Forming?

Tube Bending And Forming enables the creation of complex tubular components without welding multiple pieces together. This process maintains material integrity, reduces weight, and produces seamless bends with consistent wall thickness.

Essential for automotive exhaust systems, hydraulic lines, furniture frames, and architectural applications, tube bending delivers cost-effective solutions for curved tubular components.

Tube Bending And Forming Capabilities

Advanced tube bending technology for complex geometries and tight tolerances.

Multiple Bending Methods

  • Rotary draw bending
  • Compression bending
  • Roll bending
  • Mandrel bending

Wide Size Range

  • Diameter: 6–200 mm
  • Wall thickness: 0.5–12 mm
  • Bend radius: 1.5D minimum

Precision Control

  • ±0.5° bend angle accuracy
  • Consistent wall thickness
  • Minimal ovality

Material Versatility

  • Stainless steel
  • Aluminium
  • Copper & brass
  • Carbon steel
Operations

What We Offer

Operations We Perform

Complex Multi-Bend Components

Precision multi-plane bends with accurate angles and radii for complex tubular assemblies.

Mandrel Bending Excellence

Mandrel-assisted bending for tight radii while maintaining perfect roundness and wall thickness.

Prototype to Production

From single prototypes to high-volume production runs with consistent quality.

Tube Bending And Forming

Tube Bending And Forming SpecificationsFabrication

Precision tube bending and forming services

Machine Capacity

  • 6–200 mm diameter range
  • Rotary draw benders
  • CNC-controlled
  • Mandrel support available
  • Multi-plane capability

Quality & Finish

  • ±0.5° bend angle tolerance
  • Wall thinning < 10%
  • Ovality < 3%
  • Surface finish maintained

Quality & Inspection

Every component undergoes carefully controlled inspection steps to ensure conformance.

Bend Angle Measurement

Bend Angle Measurement

  • Angle verification
  • Multi-plane checking
Dimensional Inspection

Dimensional Inspection

  • Radius measurement
  • Length verification
Wall Thickness Testing

Wall Thickness Testing

  • Ultrasonic testing
  • Thickness consistency

Materials We Machine

Our team selects the right tools, speeds, and feeds for each material.

Metals

Stainless SteelAluminiumCarbon SteelCopperBrassTitanium

Other Materials

Stainless Steel TubingAluminium TubingSeamless & Welded Tubes

Industries We Serve

We support a wide range of industries requiring high-precision parts.

Automotive

Aerospace

Furniture

HVAC

Hydraulics

Architecture

Marine

Medical

Typical Components

If you can draw it, we can machine it.

Exhaust SystemsHydraulic LinesFurniture FramesHandrailsHeat ExchangersStructural TubesFluid Transfer LinesArchitectural Elements

Our Workflow

Your project is handled with engineering excellence from start to finish.

01

Design Review

Bend feasibility & tooling analysis

02

Material Selection

Tube grade & size specification

03

Tooling Setup

Die & mandrel selection

04

CNC Programming

Bend sequence optimization

05

Bending Operations

Precision multi-bend forming

06

Quality Check

Angle & dimension verification

07

Finishing

Deburr & surface treatment

08

Final Inspection

Complete dimensional report

Why Choose Us?

Precision-Driven

Extremely tight tolerances maintained.

Scalable Production

Prototype to mass production.

Advanced Machinery

State-of-the-art CNC equipment.

Fast Lead Times

Efficient workflow delivery.

Quality Assurance

Documented inspection process.

Frequently Asked Questions Icon FAQ's

Frequently Asked Questions

We offer various tube bending methods. Our capabilities include:

  • Mandrel bending for tight radius bends.
  • Rotary draw bending for precision.
  • Roll bending for large radius curves.
  • Compression bending for simple shapes.

We bend various tube and pipe materials. Our capabilities include:

  • Steel and stainless steel tubing.
  • Aluminum and copper tubing.
  • Plastic and composite tubing.
  • Exotic alloys and specialty materials.

We handle various tube sizes and configurations. Our capacity includes:

  • Tube diameter: 0.125" to 6" OD.
  • Wall thickness: up to 0.500".
  • Tight radius capability.
  • Complex multi-bend configurations.

We offer comprehensive secondary operations. Our services include:

  • Cutting and end finishing.
  • Flaring and beading.
  • Welding and brazing.
  • Assembly and testing.

We adhere to industry standards. Our quality systems include:

  • Dimensional accuracy per specifications.
  • Bend radius verification.
  • Wall thickness inspection.
  • Complete documentation and traceability.

Your Product. Built Right.

We help you move seamlessly from concept to full-scale production with precision.
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