Kisentra Mobile Logo
Get a Quote
Closed Die Forging

Metal Forming

Closed Die Forging

Closed die impression forging for precise shapes with excellent material properties and dimensional accuracy.

Get a QuoteTalk to an Engineer
Closed Die Forging
Closed Die Forging

Why Choose

Why Closed Die Forging?

Closed Die Forging uses shaped dies to produce components with precise geometries and excellent material properties. The process creates near-net-shape parts with superior strength and grain structure.

Perfect for automotive, aerospace, and precision applications, closed die forging delivers components with exceptional quality, consistency, and mechanical properties.

Closed Die Forging Capabilities

Closed die impression forging for precise shapes and superior properties.

Precise Shapes

  • Near-net-shape
  • Tight tolerances
  • Consistent dimensions

Superior Properties

  • Excellent grain structure
  • High strength
  • Fatigue resistance

Material Versatility

  • Steel
  • Aluminium
  • Titanium
  • Super alloys

High Volume

  • Efficient production
  • Consistent quality
  • Cost-effective
Operations

What We Offer

Operations We Perform

Precision Forgings

High-precision forgings with tight tolerances and excellent properties.

Near-Net-Shape

Near-net-shape components reducing machining requirements.

Production Efficiency

Efficient production with consistent quality and fast cycle times.

Closed Die Forging

Closed Die Forging SpecificationsForging

Closed die impression forging

Machine Capacity

  • Forging presses
  • Closed die systems
  • Heating furnaces
  • Heat treatment
  • CNC machining

Quality & Finish

  • Dimensional tolerance ±0.5–1 mm
  • Grain structure
  • Mechanical properties
  • Material certification

Quality & Inspection

Every component undergoes carefully controlled inspection steps to ensure conformance.

Dimensional Check

Dimensional Check

  • Full measurement
  • Tolerance verification
Ultrasonic Testing

Ultrasonic Testing

  • Internal quality
  • Defect detection
Mechanical Testing

Mechanical Testing

  • Tensile testing
  • Impact testing

Materials We Machine

Our team selects the right tools, speeds, and feeds for each material.

Metals

SteelAluminiumTitanium

Super Alloys

InconelHastelloyWaspaloy

Industries We Serve

We support a wide range of industries requiring high-precision parts.

Automotive

Aerospace

Oil & Gas

Robotics

Heavy Machinery

Medical Devices

Industrial Equipment

Renewable Energy

Typical Components

If you can draw it, we can machine it.

Automotive PartsAerospace ComponentsGearsFlangesValve BodiesCustom ForgingsPrecision PartsCritical Components

Our Workflow

Your project is handled with engineering excellence from start to finish.

01

Die Design

Die design & manufacturing

02

Material Prep

Billet preparation

03

Heating

Heating to forging temp

04

Forging

Closed die forging operations

05

Trimming

Flash removal

06

Heat Treatment

Normalizing & tempering

07

Inspection

Quality verification

08

Machining

Finish machining & delivery

Why Choose Us?

Precision-Driven

Extremely tight tolerances maintained.

Scalable Production

Prototype to mass production.

Advanced Machinery

State-of-the-art CNC equipment.

Fast Lead Times

Efficient workflow delivery.

Quality Assurance

Documented inspection process.

Frequently Asked Questions Icon FAQ's

Frequently Asked Questions

Kisentra provides comprehensive engineering and manufacturing solutions across the entire product lifecycle. Our core service offerings include:

  • New Product Introduction (NPI) - From concept to production
  • Industrial Engineering Solutions - Custom machinery and automation
  • Engineering Consulting - Process optimization and cost reduction
  • Manufacturing Services - Contract manufacturing and aftermarket support
  • Automation & Technology - Industry 4.0 and smart manufacturing
  • Supply Chain & Quality - Vendor development and quality management

We have extensive experience serving diverse industries with specialized solutions tailored to their unique requirements. Our industry expertise spans:

  • Aerospace & Defense - Precision components and assemblies
  • Automotive & EV Components - Next-generation mobility solutions
  • Oil & Gas, Energy & Utilities - Heavy-duty industrial equipment
  • Medical Devices & Healthcare - Regulated manufacturing environments
  • Robotics & Industrial Automation - Advanced automation systems
  • Agriculture, Marine, Consumer Electronics - And many more sectors

Our NPI services cover the entire product development journey from initial concept through to mass production. We provide end-to-end support including:

  • Proof of concept development and validation
  • 3D CAD modeling and design optimization
  • Rapid prototyping with iterative testing
  • DFM/DFA analysis for manufacturability
  • Reverse engineering for legacy products
  • Seamless transition from prototyping to production

We design and build custom industrial engineering solutions that optimize your manufacturing operations and increase productivity. Our capabilities include:

  • Special Purpose Machines (SPM) tailored to your specific needs
  • Automated assembly workstations for consistent quality
  • Single piece flow assembly lines for reduced lead times
  • Custom jig, fixtures, and tooling for precision manufacturing
  • Material handling systems and conveyor solutions
  • Test stations and quality control systems

Yes, our experienced engineering consultants help optimize your operations, reduce costs, and improve quality. Our consulting services include:

  • Business Process Re-Engineering for operational excellence
  • Value engineering and cost reduction strategies
  • DFM/DFA consulting for design optimization
  • QMS documentation and audit services
  • Supplier assessment and development programs
  • Continuous improvement and lean manufacturing implementation

We offer flexible manufacturing services to meet your production needs, from low-volume prototypes to high-volume production runs. Our manufacturing capabilities include:

  • Contract manufacturing with complete project management
  • Make-to-order manufacturing for custom requirements
  • Scalable production from prototype to mass production
  • Aftermarket support and spare parts manufacturing
  • Quality control with comprehensive testing and inspection
  • Advanced machining, fabrication, and assembly capabilities

Our Automation & Technology solutions leverage cutting-edge Industry 4.0 technologies to transform traditional manufacturing into smart, connected operations. We provide:

  • IoT-enabled automation systems with real-time monitoring
  • Smart manufacturing solutions with data analytics
  • Industrial automation and robotics integration
  • Legacy equipment retrofitting with modern controls
  • Scalable solutions compatible with existing infrastructure
  • Digital transformation consulting and implementation

Quality and compliance are at the core of everything we do. We maintain rigorous quality standards throughout our operations with:

  • ISO-certified quality management systems
  • Comprehensive quality control and inspection protocols
  • Industry-specific certifications and compliance expertise
  • Vendor qualification and quality assurance programs
  • Continuous improvement and corrective action processes
  • Full traceability and documentation for regulated industries

Your Product. Built Right.

We help you move seamlessly from concept to full-scale production with precision.
Start Now
SEO Consultation Illustration