Open die forging uses flat or simple-shaped dies. Our process includes:
- Forging between flat or simple dies.
- Manual manipulation of workpiece.
- Suitable for large parts.
- Custom shapes and configurations.
Metal Forming
Open Die Forging
Open die forging for large components with superior mechanical properties and grain structure.
Why Choose
Why Open Die Forging?
Open Die Forging produces large components with exceptional strength, toughness, and fatigue resistance. The process refines grain structure and eliminates defects, creating superior material properties.
Essential for heavy machinery, power generation, and large structural applications, open die forging delivers components that cannot be produced by other methods.
Open Die Forging Capabilities
Open die forging for large, high-strength components.
Large Components
- Up to 10 tons
- Long lengths
- Large diameters
Superior Properties
- High strength
- Excellent toughness
- Fatigue resistance
Material Versatility
- Carbon steel
- Alloy steel
- Stainless steel
- Super alloys
Grain Refinement
- Refined structure
- Directional properties
- No defects
What We Offer
Operations We Perform
Large Shafts
Long shafts and rotors for power generation and heavy machinery.
Heavy Components
Large forgings for construction and industrial applications.
Custom Shapes
Custom geometries tailored to specific requirements.
Open Die Forging
Open Die Forging SpecificationsForging
Open die forging for large components
Machine Capacity
- Forging presses: 500–5000 tons
- Heating furnaces
- Manipulators
- Heat treatment
- CNC machining
Quality & Finish
- Mechanical properties
- Grain structure
- Ultrasonic testing
- Material certification
Quality & Inspection
Every component undergoes carefully controlled inspection steps to ensure conformance.
Materials We Machine
Our team selects the right tools, speeds, and feeds for each material.
Metals
Super Alloys
Industries We Serve
We support a wide range of industries requiring high-precision parts.
Power Generation
Heavy Machinery
Oil & Gas
Marine
Aerospace
Mining
Construction
Defense
Typical Components
If you can draw it, we can machine it.
Our Workflow
Your project is handled with engineering excellence from start to finish.
01
Material Selection
Ingot or billet selection
02
Heating
Furnace heating to forging temp
03
Forging
Open die forging operations
04
Shaping
Multiple forging passes
05
Heat Treatment
Normalizing & tempering
06
Rough Machining
Initial machining
07
Inspection
UT & mechanical testing
08
Final Machining
Finish machining & delivery
Why Choose Us?
Precision-Driven
Extremely tight tolerances maintained.
Scalable Production
Prototype to mass production.
Advanced Machinery
State-of-the-art CNC equipment.
Fast Lead Times
Efficient workflow delivery.
Quality Assurance
Documented inspection process.
FAQ'sFrequently Asked Questions
We open die forge various materials. Our capabilities include:
- Steel and alloy steels.
- Stainless steel.
- Titanium and exotic alloys.
- Large ingots and billets.
We handle very large parts. Our capacity includes:
- Parts weighing several tons.
- Large diameters and lengths.
- Custom shapes.
- Industrial-scale components.
Open die forging excels in specific applications. Ideal uses include:
- Large shafts and rotors.
- Pressure vessels.
- Industrial equipment components.
- Custom large-scale parts.
We adhere to industry standards. Our quality systems include:
- Material certification.
- Dimensional inspection.
- NDT testing.
- Complete traceability.
Your Product. Built Right.
We help you move seamlessly from concept to full-scale production with precision.