Press Forging

Metal Forming

Press Forging

Hydraulic press forging for precise control and superior material properties in forged components.

Press Forging
Press Forging

Why Choose

Why Press Forging?

Press Forging uses hydraulic pressure to slowly deform material, providing precise control and superior material properties. The process produces components with excellent grain structure and mechanical properties.

Ideal for aerospace, automotive, and precision applications, press forging delivers components with exceptional quality and reliability.

Press Forging Capabilities

Hydraulic press forging for precise control and superior properties.

Precise Control

  • Slow deformation
  • Controlled process
  • Consistent results

Superior Properties

  • Excellent grain structure
  • High strength
  • Fatigue resistance

Material Versatility

  • Steel
  • Aluminium
  • Titanium
  • Super alloys

Complex Shapes

  • Intricate geometries
  • Precise dimensions
  • Custom designs
Operations

What We Offer

Operations We Perform

Precision Forgings

High-precision forgings for aerospace and critical applications.

Complex Components

Complex geometries with precise control and superior properties.

Quality Assurance

Enhanced quality control with process monitoring and inspection.

Press Forging

Press Forging SpecificationsForging

Hydraulic press forging

Machine Capacity

  • Hydraulic presses: 500–5000 tons
  • Heating furnaces
  • Precision tooling
  • Heat treatment
  • CNC machining

Quality & Finish

  • Dimensional accuracy
  • Grain structure
  • Mechanical properties
  • Material certification

Quality & Inspection

Every component undergoes carefully controlled inspection steps to ensure conformance.

Dimensional Check

Dimensional Check

  • Full measurement
  • Tolerance verification
Ultrasonic Testing

Ultrasonic Testing

  • Internal quality
  • Defect detection
Mechanical Testing

Mechanical Testing

  • Tensile testing
  • Impact testing

Materials We Machine

Our team selects the right tools, speeds, and feeds for each material.

Metals

SteelAluminiumTitanium

Super Alloys

InconelHastelloyWaspaloy

Industries We Serve

We support a wide range of industries requiring high-precision parts.

Aerospace

Automotive

Defense

Power Generation

Marine

Medical

Industrial

Energy

Typical Components

If you can draw it, we can machine it.

Aerospace PartsAutomotive ComponentsTurbine PartsValve BodiesFlangesCustom ForgingsPrecision PartsCritical Components

Our Workflow

Your project is handled with engineering excellence from start to finish.

01

Material Selection

Billet or ingot selection

02

Heating

Precise temperature control

03

Press Forging

Controlled deformation

04

Shaping

Multiple press operations

05

Heat Treatment

Normalizing & tempering

06

Rough Machining

Initial machining

07

Inspection

UT & mechanical testing

08

Finish Machining

Final machining & delivery

Why Choose Us?

Precision-Driven

Extremely tight tolerances maintained.

Scalable Production

Prototype to mass production.

Advanced Machinery

State-of-the-art CNC equipment.

Fast Lead Times

Efficient workflow delivery.

Quality Assurance

Documented inspection process.

Frequently Asked Questions Icon FAQ's

Frequently Asked Questions

Kisentra provides comprehensive engineering and manufacturing solutions across the entire product lifecycle. Our core service offerings include:

  • New Product Introduction (NPI) - From concept to production
  • Industrial Engineering Solutions - Custom machinery and automation
  • Engineering Consulting - Process optimization and cost reduction
  • Manufacturing Services - Contract manufacturing and aftermarket support
  • Automation & Technology - Industry 4.0 and smart manufacturing
  • Supply Chain & Quality - Vendor development and quality management

We have extensive experience serving diverse industries with specialized solutions tailored to their unique requirements. Our industry expertise spans:

  • Aerospace & Defense - Precision components and assemblies
  • Automotive & EV Components - Next-generation mobility solutions
  • Oil & Gas, Energy & Utilities - Heavy-duty industrial equipment
  • Medical Devices & Healthcare - Regulated manufacturing environments
  • Robotics & Industrial Automation - Advanced automation systems
  • Agriculture, Marine, Consumer Electronics - And many more sectors

Our NPI services cover the entire product development journey from initial concept through to mass production. We provide end-to-end support including:

  • Proof of concept development and validation
  • 3D CAD modeling and design optimization
  • Rapid prototyping with iterative testing
  • DFM/DFA analysis for manufacturability
  • Reverse engineering for legacy products
  • Seamless transition from prototyping to production

We design and build custom industrial engineering solutions that optimize your manufacturing operations and increase productivity. Our capabilities include:

  • Special Purpose Machines (SPM) tailored to your specific needs
  • Automated assembly workstations for consistent quality
  • Single piece flow assembly lines for reduced lead times
  • Custom jig, fixtures, and tooling for precision manufacturing
  • Material handling systems and conveyor solutions
  • Test stations and quality control systems

Yes, our experienced engineering consultants help optimize your operations, reduce costs, and improve quality. Our consulting services include:

  • Business Process Re-Engineering for operational excellence
  • Value engineering and cost reduction strategies
  • DFM/DFA consulting for design optimization
  • QMS documentation and audit services
  • Supplier assessment and development programs
  • Continuous improvement and lean manufacturing implementation

We offer flexible manufacturing services to meet your production needs, from low-volume prototypes to high-volume production runs. Our manufacturing capabilities include:

  • Contract manufacturing with complete project management
  • Make-to-order manufacturing for custom requirements
  • Scalable production from prototype to mass production
  • Aftermarket support and spare parts manufacturing
  • Quality control with comprehensive testing and inspection
  • Advanced machining, fabrication, and assembly capabilities

Our Automation & Technology solutions leverage cutting-edge Industry 4.0 technologies to transform traditional manufacturing into smart, connected operations. We provide:

  • IoT-enabled automation systems with real-time monitoring
  • Smart manufacturing solutions with data analytics
  • Industrial automation and robotics integration
  • Legacy equipment retrofitting with modern controls
  • Scalable solutions compatible with existing infrastructure
  • Digital transformation consulting and implementation

Quality and compliance are at the core of everything we do. We maintain rigorous quality standards throughout our operations with:

  • ISO-certified quality management systems
  • Comprehensive quality control and inspection protocols
  • Industry-specific certifications and compliance expertise
  • Vendor qualification and quality assurance programs
  • Continuous improvement and corrective action processes
  • Full traceability and documentation for regulated industries

Your Product. Built Right.

We help you move seamlessly from concept to full-scale production with precision.
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