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Roll Forging

Metal Forming

Roll Forging

Roll forging for shaft production with improved grain structure and material efficiency.

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Roll Forging
Roll Forging

Why Choose

Why Roll Forging?

Roll Forging uses rotating dies to gradually reduce and shape material, producing shafts and long components with excellent grain flow and material properties. The process is efficient and produces consistent results.

Ideal for automotive, machinery, and industrial applications, roll forging delivers high-quality shafts with superior strength and fatigue resistance.

Roll Forging Capabilities

Roll forging for shaft and long component production.

Shaft Production

  • Long shafts
  • Tapered shafts
  • Stepped shafts

Grain Flow

  • Improved structure
  • Better properties
  • Fatigue resistance

Material Efficiency

  • Minimal waste
  • Cost-effective
  • Efficient process

Consistent Quality

  • Uniform properties
  • Reliable results
  • Quality assurance
Operations

What We Offer

Operations We Perform

Shaft Manufacturing

High-quality shafts for automotive, machinery, and industrial applications.

Tapered Components

Tapered shafts and components with controlled dimensions.

Long Components

Long forgings with consistent properties throughout length.

Roll Forging

Roll Forging SpecificationsForging

Roll forging for shaft production

Machine Capacity

  • Roll forging machines
  • Heating furnaces
  • Material handling
  • Heat treatment
  • CNC machining

Quality & Finish

  • Dimensional accuracy
  • Grain structure
  • Mechanical properties
  • Material certification

Quality & Inspection

Every component undergoes carefully controlled inspection steps to ensure conformance.

Dimensional Check

Dimensional Check

  • Diameter measurement
  • Length verification
Ultrasonic Testing

Ultrasonic Testing

  • Internal quality
  • Defect detection
Mechanical Testing

Mechanical Testing

  • Tensile testing
  • Hardness testing

Materials We Machine

Our team selects the right tools, speeds, and feeds for each material.

Metals

Carbon SteelAlloy SteelStainless Steel

Industries We Serve

We support a wide range of industries requiring high-precision parts.

Automotive

Heavy Machinery

Aerospace

Marine

Power Generation

Mining

Industrial

Defense

Typical Components

If you can draw it, we can machine it.

ShaftsAxlesRodsTapered ComponentsStepped ShaftsLong ForgingsCustom ShaftsRotating Components

Our Workflow

Your project is handled with engineering excellence from start to finish.

01

Material Prep

Billet preparation

02

Heating

Heating to forging temp

03

Roll Forging

Gradual shaping operation

04

Final Shaping

Precision dimensioning

05

Heat Treatment

Normalizing & tempering

06

Rough Machining

Initial machining

07

Inspection

Quality verification

08

Finish Machining

Final machining & delivery

Why Choose Us?

Precision-Driven

Extremely tight tolerances maintained.

Scalable Production

Prototype to mass production.

Advanced Machinery

State-of-the-art CNC equipment.

Fast Lead Times

Efficient workflow delivery.

Quality Assurance

Documented inspection process.

Frequently Asked Questions Icon FAQ's

Frequently Asked Questions

Kisentra provides comprehensive engineering and manufacturing solutions across the entire product lifecycle. Our core service offerings include:

  • New Product Introduction (NPI) - From concept to production
  • Industrial Engineering Solutions - Custom machinery and automation
  • Engineering Consulting - Process optimization and cost reduction
  • Manufacturing Services - Contract manufacturing and aftermarket support
  • Automation & Technology - Industry 4.0 and smart manufacturing
  • Supply Chain & Quality - Vendor development and quality management

We have extensive experience serving diverse industries with specialized solutions tailored to their unique requirements. Our industry expertise spans:

  • Aerospace & Defense - Precision components and assemblies
  • Automotive & EV Components - Next-generation mobility solutions
  • Oil & Gas, Energy & Utilities - Heavy-duty industrial equipment
  • Medical Devices & Healthcare - Regulated manufacturing environments
  • Robotics & Industrial Automation - Advanced automation systems
  • Agriculture, Marine, Consumer Electronics - And many more sectors

Our NPI services cover the entire product development journey from initial concept through to mass production. We provide end-to-end support including:

  • Proof of concept development and validation
  • 3D CAD modeling and design optimization
  • Rapid prototyping with iterative testing
  • DFM/DFA analysis for manufacturability
  • Reverse engineering for legacy products
  • Seamless transition from prototyping to production

We design and build custom industrial engineering solutions that optimize your manufacturing operations and increase productivity. Our capabilities include:

  • Special Purpose Machines (SPM) tailored to your specific needs
  • Automated assembly workstations for consistent quality
  • Single piece flow assembly lines for reduced lead times
  • Custom jig, fixtures, and tooling for precision manufacturing
  • Material handling systems and conveyor solutions
  • Test stations and quality control systems

Yes, our experienced engineering consultants help optimize your operations, reduce costs, and improve quality. Our consulting services include:

  • Business Process Re-Engineering for operational excellence
  • Value engineering and cost reduction strategies
  • DFM/DFA consulting for design optimization
  • QMS documentation and audit services
  • Supplier assessment and development programs
  • Continuous improvement and lean manufacturing implementation

We offer flexible manufacturing services to meet your production needs, from low-volume prototypes to high-volume production runs. Our manufacturing capabilities include:

  • Contract manufacturing with complete project management
  • Make-to-order manufacturing for custom requirements
  • Scalable production from prototype to mass production
  • Aftermarket support and spare parts manufacturing
  • Quality control with comprehensive testing and inspection
  • Advanced machining, fabrication, and assembly capabilities

Our Automation & Technology solutions leverage cutting-edge Industry 4.0 technologies to transform traditional manufacturing into smart, connected operations. We provide:

  • IoT-enabled automation systems with real-time monitoring
  • Smart manufacturing solutions with data analytics
  • Industrial automation and robotics integration
  • Legacy equipment retrofitting with modern controls
  • Scalable solutions compatible with existing infrastructure
  • Digital transformation consulting and implementation

Quality and compliance are at the core of everything we do. We maintain rigorous quality standards throughout our operations with:

  • ISO-certified quality management systems
  • Comprehensive quality control and inspection protocols
  • Industry-specific certifications and compliance expertise
  • Vendor qualification and quality assurance programs
  • Continuous improvement and corrective action processes
  • Full traceability and documentation for regulated industries

Your Product. Built Right.

We help you move seamlessly from concept to full-scale production with precision.
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